VMG Technics

#StudyCase: From unstable manual packing to continuous flow with lower supervision For one of VMG Technics’ customers, manual end-of-line packing had become a major operational bottleneck – creating unstable production flow, physically demanding working conditions, recurring labor turnover, and increased defect rates. To solve this challenge, VMG Technics implemented Packcell 2.2 – a flexible robotic packing cell designed to automate mixed-product end-of-line operations through synchronized product positioning, robotic loading, and continuous packing flow ⚙️ The result: – packing capacity of 15 boxes per minute 📈 – throughput of 30 parts per minute – simultaneous handling of 2 different product sizes within one continuous flow – significantly reduced operator supervision load (from 4 to 2 operators across 2 shifts, freeing capacity for broader line supervision) – reliable handling of heavy products up to 20 kg – uninterrupted production flow with no line stoppages The engineering value of Packcell 2.2 was recognized with a Gold Medal at the Lithuanian Product of the Year 2025 awards 🏅 The project was delivered together with trusted technology partners ABB, Lenze, and Beckhoff Automation. #automation #manufacturing #packing #industry40 #engineering #robotics #casestudy #productivity #ABB #Lenze #Beckhoff #VMGgroup #VMGTechnics

#StudyCase: From manual visual inspection to AI-powered quality control with 70% fewer defects A defect detected too late can mean more than one rejected panel. It can lead to further processing of defective products, manual reinspection and inconsistent quality decisions. This was the challenge VMG Technics addressed with PANELSIGHT, an automated vision inspection system integrated directly into the production process. Instead of relying on continuous operator attention and subjective visual judgement, every panel is inspected from both the top and bottom while moving through the line. Four industrial line-scan cameras capture high-resolution surface data, while AI algorithms detect, localize and classify defects in real time. ⚙️ The impact: – defect rate reduced by approximately 70%, from ~3% to ~0.9% 📉 – inspection capacity of up to 6 panels per minute – detection of defects from 1 mm² – 4 dedicated operator positions saved across four production shifts 👥 – top and bottom inspection within one continuous process By detecting defects earlier, PANELSIGHT helps prevent defective panels from progressing to subsequent production stages and enables a more consistent and repeatable quality control process. The system currently inspects white, black, beige and wood-texture surfaces and can be adapted and trained for additional colors, textures, materials and customer-specific defect types. #automation #artificialintelligence #machinevision #qualitycontrol #manufacturing #engineering #industry40 #AI #casestudy #VMGTechnics

VMG Technics is exhibiting at HANNOVER MESSE 2026. We invite you to visit us at the Lithuanian engineering industry stand organised by LINPRA Hall 026, Stand B78. Discover our expertise in metal structures and precision stamped metal components, and meet our team to discuss how we can support your next project. See you in Hannover.

VMG Technics is exhibiting at HANNOVER MESSE 2026. We invite you to visit us at the Lithuanian engineering industry stand organised by LINPRA Hall 026, Stand B78. Discover our expertise in metal structures and precision stamped metal components, and meet our team to discuss how we can support your next project. See you in Hannover.

VMG Technics is exhibiting at HANNOVER MESSE 2026. We invite you to visit us at the Lithuanian engineering industry stand organised by LINPRA Hall 026, Stand B78. Discover our expertise in metal structures and precision stamped metal components, and meet our team to discuss how we can support your next project. See you in Hannover.

VMG Technics is exhibiting at HANNOVER MESSE 2026. We invite you to visit us at the Lithuanian engineering industry stand organised by LINPRA Hall 026, Stand B78. Discover our expertise in metal structures and precision stamped metal components, and meet our team to discuss how we can support your next project. See you in Hannover.