Bunting

Most recovery losses in fine streams don’t trigger alarms. They build quietly in the background. Sub-1mm fractions are where even well-configured systems start to lose efficiency. Not enough to stop the line. Enough to erode margins over time. That’s the gap between “it’s running” and “it’s recovering what it should.” We’re showcasing a new approach to fines recovery at IFAT in Munich. If you’re attending, stop by Hall B6, Stand 241.

Why better magnetic separation isn't a cost. It's insurance. Four electromagnetic filters just left our UK facility headed to a major ceramics manufacturer because the cost of NOT having them was too high. Metal contamination does more than ruin a batch. It drives rework, forces product downgrades, chews through equipment, sparks customer complaints, and can lead to recalls that damage a brand for years. Compliance testing adds more pressure. One event can disrupt an entire operation. The ceramics industry is worth 229 billion dollars. Even a small failure rate tied to metal contamination wipes out billions in production value. The investment in proper magnetic separation is tiny compared to the financial hit of a single incident. Your filtration system should be an expense you never think about. It quietly prevents problems that take months, sometimes years, to recover from. Contact our team of experts about shoring up your operation: https://lnkd.in/erSWpurm #CeramicsManufacturing #QualityControl #ProcessOptimization #ContaminationPrevention

Most feed producers lose more money than they realize to one silent failure: metal slipping through during high-volume additive runs. When the line is running 2,000 lbs per hour in a dusty, dry environment, most detection systems struggle. False trips. Blocked flow. Downtime that stacks up fast. And every stoppage raises contamination risk. A facility in Kansas faced this exact problem. Reconfiguring the line would have cost them time, labor, and a full shutdown they couldn’t afford. So our team built a custom Performer GF B metal detector that fit into their existing stand without reshaping the process. Compact drop-through design. BFM adapters that seal against dust. Smooth integration that didn’t force an overhaul. What changed for them was simple: the line kept moving. They now run continuous flow with a short 24-inch drop, clean product handling, and automatic detect-and-divert that prevents small metal issues from becoming expensive recalls. If you’re dealing with dusty environments or light-density additives, let’s talk about what’s breaking your flow and how to fix it.

🔧 Oil Cooled Electro Overband Magnet Project Our team built a custom Oil Cooled Electro Overband Magnet fitted with a 1-meter tri-polar permanent extension magnet. It will be installed in-line with a 1.2-meter wide conveyor to remove ferrous tramp metal from 60 TPH of shredded household waste. This custom overband magnet combines the strength of an 8.5kW electromagnet with an extended 2.5-meter magnetic length, allowing efficient extraction from a deep burden and discharge over a wall into a bunker. Additionally it's been painted to meet the customer's spec. At 6.5 tonnes and 4.3 meters long, this build shows what’s possible when custom engineering meets real-world recycling challenges.

Most suppliers don’t carry air cooled overband (crossbelt) magnets. Bunting does. And they are available now. The ElectroMax air cooled design eliminates oil cooling systems without sacrificing separation power. That means less hassle and fewer risks on site: ✅ Simple upkeep ✅ No oil leaks or environmental issues ✅ Easier installation thanks to its lighter build ✅ Dependable performance across aggregate, mining, biomass, and recycling This recent installation proves that air cooled technology delivers maximum efficiency without the downsides of conventional setups. If you need a reliable in stock solution to keep your operation running clean, ElectroMax is ready when you are.

🚨 Did you know? Not many suppliers offer air-cooled overband (crossbelt) magnets. Bunting does, and we have them in-stock now. The Bunting ElectroMax air-cooled overband magnet delivers powerful tramp metal separation while eliminating the need for oil cooling systems. That means: ✅ Lower maintenance requirements ✅ No risk of oil leaks or environmental hazards ✅ Lightweight design for easier installation ✅ Reliable, consistent performance in demanding aggregate, mining, biomass, and recycling operations Proper installation, like this recent project, ensures maximum efficiency. Our air-cooled technology gives operators a clear edge over conventional options. If you’re looking for an IN-STOCK, proven solution for keeping your operation running clean and efficient, Bunting’s ElectroMax is ready to go.