BERGOMI S.P.A.

⚙️ Case Study > Large ingot grinding machine Developing non-standard machines means addressing design requirements that call for experience, dedicated infrastructure and a true partnership approach. Such was the case with a large ingot grinding machine for the steel industry, a piece of equipment outside the manufacturer’s standard range. For projects of this scale, the client selected Bergomi S.p.A. from a restricted pool of qualified suppliers, recognizing not only our ability to deliver high manufacturing quality but also to contribute actively during the design phase. We've proposed targeted design modifications, optimizing solutions and processes to make an installation of this size feasible. 👉 The project took 8 months and involved all the main in-house phases, including: - fabrication and welding, - precision machining, - painting, - assembly, - piping, - electrical systems, - final testing. A concrete example of how the integration of engineering expertise and production capability enables the realization of non-standard machines for complex sectors such as steelmaking.

⚙️ Case Study – Hydraulic press for ceramic tile production In the ceramic industry, the pressing phase is one of the most critical steps in the entire production process: this is where the raw material is compacted, defining the shape, density and final quality of the product. In this project, Bergomi S.p.A. manufactured components for a hydraulic press used in ceramic tile production, developed for a long-standing customer with whom we have built a continuous collaboration over the years. The machine operates through a short-stroke piston (150 mm) capable of applying forces up to 3,600 tons, compressing the ceramic powder inside the mold to remove residual moisture and achieve the required format before the firing phase. The market trend toward increasingly larger tile formats has led to the development of presses with even higher capacities, up to 8,000 tons, requiring structural components and machining processes able to guarantee precision, strength and operational continuity under extreme loads. 👉 A clear example of how long-term collaboration and process control support technological evolution in the ceramic industry.

⚙️ Case Study > Transfer machine structure Transfer systems are designed to maximize production efficiency: pre-set machines in which the workpiece moves automatically between different stations, reducing cycle times and manual operations. In this project, Bergomi S.p.A. was responsible for the machining of the transfer structure, a critical component on which the working heads are later installed. Geometrical accuracy of the structure is essential, as even minimal deviations can affect head alignment and the correct movement of the part along the machine. 👉 A focused contribution on fabrication and machining, supporting the realization of high-performance transfer machines, ready to be completed and commissioned by the customer.

In large-scale structural fabrication, welding quality is one of the factors that most directly impacts the stability, strength and service life of an industrial plant. At Bergomi S.p.A., we perform manual welding on complex structural components, where the operator’s experience is essential to ensure precision and repeatability. Joint preparation, deformation control and the selection of the most suitable welding process are not automatic steps: they require solid expertise, deep knowledge of materials and the ability to correctly interpret the technical drawing. This approach allows us to deliver structures that maintain geometry and tight tolerances even after demanding welding phases. The integration with subsequent stages, such as painting, assembly and final testing, ensures operational continuity and consistency throughout our internal workflow. 👉 A key competence that enables us to provide reliable structures, ready to be installed in high-complexity industrial systems.

In large-scale industrial projects, component handling is not just an operational detail, but a technical factor that directly impacts safety, timelines and overall work quality. At Bergomi S.p.A., we have a lifting capacity of up to 150 tons, enabling us to handle large structures and heavy components within our facility. This capability allows us to operate on complex projects, where significant loads, large dimensions and tight tolerances require appropriate infrastructure and full control throughout every stage of handling. 👉 A key factor in managing out-of-standard operations and ensuring continuity in large-scale industrial projects.

The assembly of presses and oversized plants requires dedicated spaces and equipment that a conventional facility cannot provide. At its Gavardo site, Bergomi has built a work pit measuring 4 meters deep, 6 meters long and 9 meters wide, integrated into a purpose-designed operational area equipped with lifting systems handling up to 70 tons. This is not just a cavity in the floor, but a complete infrastructure that includes: - lifting and handling systems for out-of-standard components, - dedicated spaces to ensure safe assembly, - processes that guarantee continuity through to the shipping phase. 👉 An environment designed to manage complex projects efficiently and safely, turning extraordinary requirements into practical solutions.